Vision Inspection Systems

Product Details:

Description:

In manufacturing processes, missing items can go unchecked. This can cause severe issues both for the customer as well as manufacturer.

Human dependence in the form of manual inspection can never be trusted.

To avoid manual inspection, we use the best cameras that can check for presence and absence. The system can comprise of 1-8 cameras to check the presence & absence of important parts. The camera can learn the pattern or part of importance and check for presence and absence in each unit.

There can be many many use cases such as 

- Presence or absence of certain printed matter on a product
- Presence or absence of a critical part of importance in a product
- Presence or absence of Logos
- Presence or absence of serial numbers on products
- Presence or absence of Labels on Bottles
- Presence or absence of Terminal Blocks or important parts such as screws inside the terminal blocks

There are many such use cases & we can provide customised solutions for your manufacturing needs.

The system comes with a 10.4” Or 15” Industrial Fanless Intel i3 computer & required mountings & fixtures. We provide a very cost-effective solution with instant service across multiple industries.

Additional Information:

• Delivery Time: 1-3 weeks

Product Details:

 A very efficiently designed system that contains two smart cameras from

Baumer. The system is used for the verification of the correctness

of Pharma leaflets/inserts and outserts. The cameras are installed on a leaflet

folding machine. One camera verifies an area on the upper surface of the

leaflet whereas the other verifies an area on the lower surface of the same

leaflet while it is running on the folding machine.

The cameras are intelligent. They are capable of reading and verifying

the following:

·         Blank sheet / print presence
·         Mixup Detection, Orientation check

·         Online Character Recognition (OCR) and Online Character Verification (OCV)

·         1D barcodes including pharmacodes with verification of their value to prevent

             mixups

·         2D barcodes including QR and Data matrix codes with verification of their

                     value

Hence, the system can be used for all types of leaflets whether with or without

barcodes.

System Description :

System consists of a touch screen display, 2 smart cameras, sensors, an

encoder and a control unit. This system easily facilitates the user to set the

parameters of the job and shows the live images of the leaflets taken by the

cameras simultaneously. The cameras are mounted on the machine in such a

way that horizontal movement of the cameras is very easy and the vertical

adjustment of cameras or sensors required in minimal. This system comes

with a simple to use and operator friendly GUI. We provide two versions currently:

Basic Version:

 This system comes with the feature of

- Pattern matching

 Advanced Version:

This system comes with the feature of

- Pattern matching

- Reading and verifying 1D codes (including barcodes and pharmacodes)

- Reading and verifying 2D codes (including data matrix and QR codes)

 Key Features :

 ·         We provide pharma compliant job reports for every job which includes

number of accepted leaflets, number of rejected leaflets, total number of

leaflets along with other statutory details

Action against defect:

Machine Stop :

 The system generates a “Machine stop” signal against any defective leaflet passing through any of the two cameras. The operator must acknowledge

the error and remove the defective sheet. The defect image is displayed on the screen.

Note -

Basic system price starts from ₹2,75,000 & fully loaded system may go up to ₹8,00,000 depending on the scope & URS