Vision System

Product Details:

Dual Camera Print Verification System for leaflets :

A very efficiently designed system that contains two smart cameras from Baumer, Germany. This is a Quality Assurance System for Leaflet Folding Machines. 

One camera verifies an area on the upper surface of the leaflet whereas the other verifies an area on the lower surface of the same leaflet while it is running on the folding machine.

Both cameras can perform various checks mentioned below -

·         Blank sheet / print presence

·         Online Character Recognition (OCR) and Online Character Verification (OCV)

·         1D barcodes including pharmacodes with verification of their value to prevent  mixups

·         2D barcodes including QR and Data matrix codes with verification of their  value

 

Hence, the  system can be used for all types of leaflets whether with or without barcodes.

 

System Description :

 System consists of a touch screen industrial Panel Computer (fanless for industrial environment), 2 smart cameras from Baumer, Baumer sensor, an encoder and a control unit. This system easily facilitates the user to set the parameters of the job and shows the live images of the leaflets taken by the cameras simultaneously. The cameras are mounted on the machine in such a way that horizontal movement of the cameras is very easy and the vertical adjustment of cameras or sensors required in minimal. This system comes with a simple to use and operator friendly GUI. We provide two versions currently:

 

Basic Version:

 

This system comes with the feature of

- Pattern matching

 

Advanced Version:

This system comes with the feature of

- Pattern matching

- Reading and verifying 1D codes (including barcodes and pharmacodes)

- Reading and verifying 2D codes (including data matrix and QR codes)

 

Key Features :

 

·         We provide pharma compliant job reports for every job which includes

number of accepted leaflets, number of rejected leaflets, total number of leaflets along with other statutory details

·         Compact embedded technology with smart cameras ensures efficiency,

ease of use & minimal space requirements

·         The cameras that we use have very advanced image processing software

which makes the system very reliable & extremely easy to use

·         We also provide an output sensor which counts the total number of sheets fed to the machine & the total number of sheets received in the delivery (to check wastage)

 

 System for leaflets: - (For Folding & Label Application machine)

Additional Information:

• Delivery Time: 1 to 2 weeks
• Packaging Details: well packed in one carton box

Product Details:

Production of pharmaceutical, food packaging and FMCG cartons is a complex process involving multiple stages. Cartons for different applications may be produced in the same unit. Here, during the production process, proper care must be taken to segregate the cartons accordingly. However, there might be errors that could lead to the mixing of cartons. Thus, to inspect the same, our revolutionary Pharmaceutical packaging camera inspection system can help most businesses to avoid this scenario, saving a lot of time and unnecessary hassle and delay.

Our Simply Pharma Application generates unique pharmacodes for individual jobs / batches. These pharmacodes are printed on the pasting flaps of the cartons. Since one batch / job has one pharmacode which is unique to it, any mixup carton will have a different pharmacode.

In this video, you can see that our system performs high speed ejection by tracking the mixup carton correctly & ejecting the carton using hashtag#hhs disc ejector. This allows the user to get uninterrupted production while maintaining quality.

On the pasting machine, our Baumer make high speed code reading camera is installed which scans the pharmacode on each carton. If a mixup is detected, the feeder is stopped or the carton is tracked and ejected by our system.

This system also generates compliance reports.

Additional Information:

• Delivery Time: 1 week
• Packaging Details: Cardboard box

Product Details:

Dual Camera Print Verification System for leaflets :

 A very efficiently designed system that contains two smart cameras from Baumer, Germany. The system is used for the verification of the correctness of Pharma leaflets/inserts and outserts. The cameras are installed on a leaflet folding machine. One camera verifies an area on the upper surface of the leaflet whereas the other verifies an area on the lower surface of the same leaflet while it is running on the folding machine.

 The cameras are extremely intelligent. They are capable of reading and verifying the following:

 

·         Blank sheet / print presence

·         Online Character Recognition (OCR) and Online Character Verification (OCV)

·         1D barcodes including pharmacodes with verification of their value to prevent  mixups

·         2D barcodes including QR and Data matrix codes with verification of their   value

Basic Version:

 

This system comes with the feature of

- Pattern matching

 

Advanced Version:

This system comes with the feature of

- Pattern matching

- Reading and verifying 1D codes (including barcodes and pharmacodes)

- Reading and verifying 2D codes (including data matrix and QR codes)

 

Key Features :

 

·         We provide pharma compliant job reports for every job which includes

number of accepted leaflets, number of rejected leaflets, total number of

leaflets along with other statutory details

·         Compact embedded technology with smart cameras ensures efficiency, ease of use & minimal space requirements

·         The cameras that we use have very advanced image processing software

which makes the system very reliable & extremely easy to use

·         We also provide an output sensor which counts the total number of sheets fed to the machine & the total number of sheets received in the delivery (to check wastage)

 

Additional Information:

• Delivery Time: 1 to 2 weeks
• Packaging Details: well packed in one carton box

Product Details:

 A very efficiently designed system that contains two smart cameras from

Baumer. The system is used for the verification of the correctness

of Pharma leaflets/inserts and outserts. The cameras are installed on a leaflet

folding machine. One camera verifies an area on the upper surface of the

leaflet whereas the other verifies an area on the lower surface of the same

leaflet while it is running on the folding machine.

The cameras are intelligent. They are capable of reading and verifying

the following:

·         Blank sheet / print presence
·         Mixup Detection, Orientation check

·         Online Character Recognition (OCR) and Online Character Verification (OCV)

·         1D barcodes including pharmacodes with verification of their value to prevent

             mixups

·         2D barcodes including QR and Data matrix codes with verification of their

                     value

Hence, the system can be used for all types of leaflets whether with or without

barcodes.

System Description :

System consists of a touch screen display, 2 smart cameras, sensors, an

encoder and a control unit. This system easily facilitates the user to set the

parameters of the job and shows the live images of the leaflets taken by the

cameras simultaneously. The cameras are mounted on the machine in such a

way that horizontal movement of the cameras is very easy and the vertical

adjustment of cameras or sensors required in minimal. This system comes

with a simple to use and operator friendly GUI. We provide two versions currently:

 

Basic Version:

 This system comes with the feature of

- Pattern matching

 Advanced Version:

This system comes with the feature of

- Pattern matching

- Reading and verifying 1D codes (including barcodes and pharmacodes)

- Reading and verifying 2D codes (including data matrix and QR codes)

 Key Features :

 ·         We provide pharma compliant job reports for every job which includes

number of accepted leaflets, number of rejected leaflets, total number of

leaflets along with other statutory details

 

Action against defect:

Machine Stop :

 The system generates a “Machine stop” signal against any defective leaflet passing through any of the two cameras. The operator must acknowledge

the error and remove the defective sheet. The defect image is displayed on the screen.

Note -

Basic system price starts from ₹2,75,000 & fully loaded system may go up to ₹7,00,000 depending on the scope & URS

Additional Information:

• Delivery Time: 1 week
• Packaging Details: Well packed in Carton Box